|
Quantity
|
Total
|
||
|
|
|||
|
|
|||
Country of Origin: Denmark
Multi FleX1 is stretch hood wrapper that provides packaging and reliable protection of products from adverse weather conditions, stabilizing them, allowing goods to pass successfully through the supply chain without damage. With five-sided protection and the ability to handle up to 200 loads per hour, Multi FleX1 outperforms other packaging methods at the final stage, providing noticeable benefits such as reduced costs due to reduced film and energy consumption, as well as simplified material handling.
FEATURES AND BENEFITS
Provides reliable protection of the load, while reducing costs.
Multi FleX1 has an integrated film unwinding technology that increases corner protection, reducing the use of thin and fragile film on the corners of loads, an important aspect of safety.
SIMPLIES OPERATION AND MAINTENANCE
Multi FleX1 is equipped with an intuitive HMI interface, which greatly facilitates the control and monitoring of the packaging process. For routine maintenance, a patented top-down system is provided, making the process much easier. Film changes and other regular maintenance are carried out at floor level, optimising service times. Adapts to production requirements
From palletised goods in the food, alcohol and pharmaceutical industries to building materials such as bricks and blocks, the Multi FleX1 is able to adapt to a variety of load sizes and types. It is available with a hydraulic or electric stretch frame, ensuring it works efficiently in a variety of industry environments. In addition, it has several film options – clear, coloured, perforated and printed – allowing packaging to be tailored to specific production needs, from high shelf storage to visibility for barcode scanning.
ADDITIONAL STANDARD FEATURES
Copes with a range of film qualities and thicknesses from 20 to 200 microns.
Grip Control System – Ensures correct film placement on the grippers, resulting in higher wrapping efficiency.
Pallet Profile Control – Monitors the shape of the load, automatically adjusting the gripper position to its dimensions.
A variety of wrapping patterns include fully enclosed hoods, film sleeves, short hoods and film reinforcement for increased stability.
BASICS OF THE TECHNICAL SOLUTION
1. Machine frame with four supports and chain drive
It ensures vertical movement.
2. Upper module
This module includes a film feeder and four movable grippers for film opening. The system for making covers consists of film feed rollers, a double sealing system and a film cutting element. The upper module can be lowered for film replacement and maintenance.
3. Four film stretching units - hydraulic system
Each unit has its own motor responsible for film winding and holding it during stretching. These units are driven by hydraulic cylinders, and the central hydraulic station is located at the bottom of the packer.
4. Film feed control system when putting on the cover (Patent EP 1 184 281)
When the cover is stretched onto the goods, a controlled amount of film is fed to it, which prevents it from becoming thinner and damaged, especially in the corners (the film remains 30% thicker in the corners). This system ensures uniform film placement on the top of the load and allows saving up to 10% of film due to vertical stretching.
5. Automatic positioning of film stretching units
The stretching units are positioned for maximum efficiency in accordance with the dimensions of the load. In the event of a change in the film size in the future, the system will be able to adjust the stretching via the PLC controller.
6. Automatic measurement of product height
The height of each pallet is measured using photo sensors immediately before the pallet enters the packer.
7. Film feed device
This device forms a cover consisting of two sets of rollers for feeding the film, a sealing mechanism and a cutting mechanism. The knife is driven by a pneumatic cylinder. The welding and cutting mechanism is designed so that worn parts can be replaced in just a few minutes without using tools.
8. Pallet geometry checking system
This system monitors the dimensions of the load when stretching the cover. If the package is formed incorrectly or has shifted during transportation, the system automatically adjusts the position of the film stretching units. If the product dimensions are outside the permissible limits, the packaging cycle stops and an error message is displayed on the control panel.
9. Internal chain conveyor
It is located inside the machine. Pallets must enter the machine with a central deviation of no more than one centimeter. The conveyor length corresponds to the length of the machine and has a speed regulator.
10. Floor-standing film dispenser
A unique device designed to simultaneously hold several rolls of film of different formats, which ensures their efficient subsequent processing by the packaging machine.
11. Control cabinet
It is installed on the unit. The cabinet contains a Siemens Simatic S7 series controller. The front panel contains the main switch, emergency stop button, controls and display for easy error detection and manual control. The cabinet has a 20% free space reserve and complies with the following standards: CE, EN/IEC.
12. Separate control panel
The panel is equipped with an emergency stop button, controls and a display module, which allows easy error diagnosis in the event of malfunctions and for manual control of machine functions. The cable between the control cabinet and the panel is included in the delivery.
SAFETY EQUIPMENT
13. Safety fence
The fence surrounding the packer includes one door with a release mechanism.
14. Light barrier
One set is installed at the entrance and one at the exit of the packer. The sensors automatically stop the packer if anyone tries to enter the machine from the front or rear.
Photocells for personal safety are category 4: one set is installed at the exit and one at the entrance, interrupting the machine in case of unauthorized access. Category 4 security provides maximum protection.
Lachenmeier machines are manufactured and supplied in accordance with the generally accepted integrated design directives:
- Machinery Directive 1998 (98/37/EC)
- EMC Directive – 1989 (89/336/EEC)
- Low Voltage Directive – 1973 (73/23/EEC)
OPTIONS
15. Teleservice (Siemens S7 PLC)
This function allows our service engineers to monitor faults and make minor software changes via a REX 300 modem with cable. The connection is made via Ethernet Internet.
TECHNICAL DATA
Power: 17-20 kW, main fuse up to 63 A
Voltage: 3 x 400 V, 50 Hz; control voltage: 24 V (DC)
Protection: IP 55 (control panel), IP 54 (packer, except fans and soldering)
Ambient temperature: 0 ° - 40 ° C
Humidity: up to 90% at 20 ° C
Compressed air: 6 bar
Noise: 66 dB (A) at 1 m from the packer
Color: frame RAL 7012, conveyor RAL 7012, fence RAL 7037, control cabinet RAL 7035, film feeder RAL 7012
Delivery time from the manufacturer's factory: 20-30 weeks. We will inform you of the exact delivery date after placing your order on the website.