Open bags filling line Autopac EC 3.30

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Description

Country of origin: Sweden

Product is filled into open bags using the automatic Autopac 3.30 filling machine. The product weight is controlled by a built-in weighing device. Empty bags are automatically fed using a feeding unit from a magazine equipped with a 3-meter long belt conveyor. After filling, the bag is automatically sealed by sealing the inner liner and then removed outside the machine by a manipulator. All these operations are controlled by one operator, who is also responsible for cleaning the filling equipment if necessary. The expected hour of downtime for maintenance is no more than 2 hours per week.

Operation of the entire filling and packaging line is controlled by Siemens industrial controllers, ensuring the coordinated operation of units and assemblies, such as a palletizer and a pallet wrapper. The working areas of these units have protective fences and are equipped with automatic locks and light barriers to limit access during operation. In addition, emergency stop buttons are located along the perimeter of the line.

Autopac filling machine has a modular design, the Autopac 3.30 model consists of three modules:
1. Filling module: automatic bag placement, dosing and gross weighing, dust-free bag clamps, bag top tensioner.
2. Sewing module: high-quality Fischbein M100 sewing system is used, bag top trimming and bending, double thread stitching, thread breakage control.
3. Stacking/removal module: transfer of the filled bag to the output conveyor with the possibility of rotation.

Autopac 3.30 (Easy Clean) equipment
- Pre-hopper with a capacity of 300 liters with a flange diameter of 200 mm and minimum and maximum level indicators
- Agitator preventing product compaction in front of the dosing screw, which is equipped with a gear motor.
- Pneumatically controlled sector valve for coarse and fine feed.
- Automatic module control and cleanliness control ensure easy cleaning and a clean bag bottom.

Advantages of the Autopac 3.30
- High hygiene: no bottom bag support, easy cleaning, convenient adjustment.
- Safety: reliable bag grip during the process, self-diagnosis and warning functions, remote adjustment option
- Accuracy: integrated scale and controller ensure precise dosing and compliance with European measuring instrument directives.
- Ease of use: modular design allows quick testing, installation and adjustment.

Additional features
- Modular design without internal conveyor ensures a clean bag bottom and quick change of bag formats.
- Touch display with software for recipe processing, production statistics, downtime measurement and alarm functions.

Machine supports connection to the remote service network and is equipped with an aspiration system for cleaning.

Autopac 3.30 (Easy Clean) is a fully automatic machine for filling products into open-type bags. The design includes a 3000 mm long frame and a bag feeding system that automatically takes the bags and fixes them for subsequent filling. The filled bags are transported using a special trolley, ensuring a clean bag bottom, quick modification of the machine and easy maintenance. The transport system also moves the bags to the original conveyor. Most of the key components, such as valves and the air preparation system, are securely protected in a special cabinet. The pneumatic elements are manufactured by SMC, and the electronic components are equipped with a Siemens S7 controller with the ability to remotely connect via VPN (3G router or Cisco client). Control is via a touch color display.

Machine is equipped with software that supports:
- Recipe processing for quick product changes.
- Production statistics tracking, including number of bags produced, total and average weight, machine performance, and production curves.
- Downtime measurement.
- Alarm event log.
- Access control system with password protection for different user levels.

Net weighing system ensures accurate product weight measurement during bag loading and bag changes, increasing machine efficiency. The top of the machine is equipped with a flange for connection to the dosing device, as well as three weighing cells. Service doors are located on four sides, providing easy access for cleaning and maintenance. A connection for an aspiration system is also provided.

Filling hopper has a capacity of 70 liters and rounded corners, which makes it easy to clean. The pneumatic hatch control system allows the hopper to be fully opened for fast and safe unloading. The doors close tightly with an overlap, eliminating the need for additional seals. The weighing module is certified according to the requirements of the European MID Directive for automatic scales, and the measurement accuracy is ±50 g.

Square-neck bags are fixed with pneumatic clamps. They are equipped with sensors to check the correct installation of the bag before filling it. The machine supports the ability to work with bags of different sizes. The bag top expander forms its flat top for subsequent sealing. The components are made of stainless steel grade EN 1.4301, which ensures durability and reliability.

Siemens SIWAREX FTA weighing module is integrated directly into the control controller, which allows for highly accurate weighing of the product.

Empty bag feeding system is implemented using a 3-meter belt conveyor, which can hold up to 5 packs of 80 bags each. The main structural elements are made of aluminum and carbon steel.

Bag shaker is activated according to the recipe and ensures uniform filling of the bag using a pneumatic cylinder. The pressure plates on the trolley help to form the bag and fix it during transport.

Sewing machine used to hermetically seal the bag is equipped with a pressure lubrication system and a filter, which ensures reliable operation. It closes the bag with two threads, and a separate protection system for each thread is used to monitor the operation. If a thread breaks, the system issues a malfunction signal.

Bag assembly module bends its upper part before entering the sewing machine. The main components are made of stainless steel grade EN 1.4301, which ensures high wear resistance.

OPTIONS: The machine can be additionally equipped with a dust filter, cleaned with compressed air for long-term trouble-free operation. The filter is made of ordinary steel, has an aluminum air tank and replaceable filter elements.

Delivery time from the manufacturer's factory: 5-8 months. We will inform you of the exact delivery date after placing an order on the website.

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Сompany SKLADPAСK promptly delivers orders to all regions of Ukraine where active military operations are not being conducted. The process of customs clearance and shipment is carried out on the day of arrival of the equipment in Ukraine. Therefore, delivery is guaranteed to be carried out immediately after placing and confirming the order with the manager.

Delivery methods

1) You can choose a convenient delivery service for you.
We cooperate with the most popular companies in Ukraine:
«Nova Poshta»
«Meest»
«SAT»
The cost of delivery is calculated according to the tariffs of the selected transport company.

2) Pick-up
You can pick up the order yourself. Pick-up is available directly from the warehouse of the company SKLADPAСK at the address: logistics terminal TMM Express str. Brovarska, 1, village Prolisky, Kyiv region, 04073
In this case, you can pick up the goods immediately after placing the order, as soon as it is prepared for issue.

3) Delivery of small and light cargo "fast import"
For delivery of small and light cargo we cooperate with airlines DHL, UPS, FedEx.

4) Delivery of large and heavy cargo
For delivery of large and heavy cargo we cooperate with ground logistics operators Raben Group Ukraine, TMM Express.

Receiving goods
To receive the delivered goods, you must present an identity document and the number of the consignment note, which our manager will inform you when placing the order.

Rules for receiving goods
- inspect it for possible defects and damage;
- check the completeness of the goods and the presence of accompanying documents (invoice, delivery note, warranty card).

If you do not inspect the goods at the time of receipt, we will not be able to compensate you for the costs of repairing the goods in case of damage or replace them. If any defects in the goods are found after delivery, you must contact the representative of the transport company with a request to draw up a corresponding Act. Leave the product in the warehouse and contact our manager.

To cooperate with SKLADPAСK, you need to complete a few simple steps. We strive to provide the most convenient payment and document preparation process.

1. Placing an Order
To start cooperation, place an order in our online store or contact our manager to clarify all the details of the order. This can be done through the contact form on our website, by email or by phone. After agreeing on all the terms, the manager will prepare an invoice, which will be sent to a convenient messenger for you. If necessary, an agreement can be drawn up.

2. Preparing documents
Our manager will prepare all the necessary documents for your order, including an invoice and an agreement if necessary. The invoice will contain the amount including VAT (value added tax). The agreement, if necessary, will regulate in detail the terms of cooperation, including terms, volumes and other important aspects. All documents comply with current legislation and ensure the protection of your interests.

3. Payment of the Invoice
Payment is made exclusively by bank transfer. You can make a payment through a bank based on the invoice provided. All our company details will be indicated on the invoice so that you can make the payment without any problems.

4. Confirmation and execution of the order
After receiving the payment to our account, you will receive confirmation of the receipt of funds. Only after that will we begin to fulfill your order. It is important to note that all services and goods are provided after full payment.

5. Guarantees and Support
Our company guarantees that all transactions are carried out in compliance with high security standards. We are always ready to provide advice and answer all your questions regarding the terms of payment or other aspects of cooperation. Additional information or assistance can be obtained from our support service.

Cooperation with SKLADPAСK is transparent and reliable financial conditions that ensure your comfort and safety at every stage of interaction.

Warranty conditions from SKLADPAСK

1. Product warranty
SKLADPAСK guarantees uninterrupted operation of the Product for 12 months from the date of purchase. An extended warranty is available for an additional fee.

2. Conditions for materials
If the purchased product is a material, SKLADPAСK is not responsible for improper storage conditions of the product, which may lead to its damage or loss. Improper storage conditions include:
- Storing products outdoors, where they are exposed to precipitation, direct sunlight, high or low temperatures.
- Storing products in rooms with high humidity or insufficient ventilation, which may lead to corrosion or other damage.
- Placing products on surfaces that do not provide adequate protection against mechanical damage.
- Contact of products with chemically aggressive substances or other hazardous materials that may lead to damage.
- Storage of products in conditions that do not correspond to the manufacturer's recommendations for temperature and humidity conditions.

3. Conditions for equipment
If the purchased product is equipment, SKLADPAСK is not responsible for the reliability and durability of the product, and does not perform warranty repairs in the following cases:
- Damage or absence of warranty seals.
- Mechanical or chemical damage to the product.
- Insufficient or unqualified technical maintenance of the equipment.
- Unauthorized design configurations of the equipment.
- Use of the equipment for other purposes.
- Non-compliance of the parameters of the power supply network with the established standards.
- Transfer and operation of the equipment by third parties.
- Natural wear and tear of parts and electrical components.

4. Fulfillment of warranty obligations
To implement warranty service, it is necessary to provide documents confirming the purchase of the goods and contact the SKLADPAСK service center for the contacts indicated on the website.

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