Case erectors

In a modern production environment, the efficiency and speed of operations are decisive factors affecting the competitiveness of a company. One of the key aspects of automation of production processes is the implementation of technologies that help reduce manual labor and optimize the performance of routine tasks. In this context, box formers play an important role, ensuring fast and reliable assembly of boxes used for packaging products at different stages of the production cycle.

A box former is an automatic or semi-automatic machine designed for assembling and sealing boxes made of cardboard or other material. During operation, the former turns flat blanks into finished boxes by gluing their bottoms with duct tape or hot glue. Depending on the model and type of equipment, formers can work with boxes of different sizes and shapes, which makes them a universal solution for any production.

There are different types of box formers, each of which has its own features and advantages, depending on the needs of a particular production. Let's consider the main categories of equipment.

AUTOMATIC BOX FORMERS

Automatic box formers are the most modern and efficient solution for large-scale production, where it is necessary to process significant volumes of packaging. They work without operator intervention, performing all necessary operations - from laying out flat blanks to sealing the bottom. This ensures the highest speed and efficiency of work.

Main characteristics of automatic box formers

- Full automation of the process: the machine performs all operations independently, minimizing the need for human intervention.
- High productivity: automatic machines can make from 6 to 18 boxes per minute, which makes them ideal for high-performance production.
- Flexibility: automatic formers can be adjusted to different box sizes and types of materials.
- Integration into packaging lines: they are easily integrated into automatic packaging lines, which allows you to create a completely continuous packaging cycle.

SEMI-AUTOMATIC BOX FORMERS

Semi-automatic box formers are an excellent choice for medium-sized production or those enterprises where the packaging volumes are not so large as to justify the purchase of a fully automatic machine. The operator is involved in the box assembly process, performing certain manual operations, such as laying out the blanks, but other actions - assembling the sides and bottom - are performed automatically.

Features of semi-automatic box formers

- Ease of use: the machines are easy to use and do not require complex settings.
- Cost-effectiveness: they are cheaper than automatic models, which makes them more accessible to small and medium enterprises.
- Flexibility: the operator can easily change the box sizes and machine settings in accordance with current needs.

FORMERS WITH VARIOUS SEALING TYPES

In addition to the automation of box assembly, an important feature is their sealing method. There are two main methods of sealing cases using tape or hot glue.

- Sealers with duct tape: These machines use duct tape to seal the bottom of the case. This is a simple and quick method that reduces material costs. Tape sealing is ideal for cases that do not require high tightness.
- Hot glue formers: These machines use hot melt glue to seal the bottom of the case. The hot seal method provides a stronger and tighter seal, making it ideal for cases that will be transported over long distances or used for heavy products.

WORKING RANGE AND CHARACTERISTICS OF CASE FORMERS

Case formers have different specifications that determine their suitability for specific types of production. Important parameters are:

- Case sizes: Different models of case formers support different case sizes. The size range can vary from small (180 x 130 mm) to large (900 x 695 mm), which allows the equipment to be used for various types of goods - from small cosmetic boxes to large packages for household appliances.
- Productivity: box formers can make from 6 to 18 boxes per minute, depending on the model. This allows enterprises to select equipment in accordance with the required production speed.
- Energy and air consumption: modern machines have low energy consumption and use pneumatic components to reduce air consumption. This helps to reduce operating costs.
- Compactness: many models of formers have a compact design, which allows them to be easily integrated even into small production facilities, saving space.

ADVANTAGES OF USING BOX FORMERS

The introduction of box formers in production provides a number of significant advantages that affect the overall efficiency of the enterprise:

1. Reduction in manual labor costs. Automation of box assembly allows to significantly reduce the number of workers involved in the packaging process, which reduces labor costs.
2. Increased productivity. Box formers work quickly and smoothly, which allows to increase production volumes and reduce the time for packaging products.
3. Improved packaging quality. Automated equipment ensures accurate and reliable box assembly, which reduces the number of defects and improves the quality of packaging.
4. Reduced risk of injury. Since most operations are performed by machine, the risk of injuries associated with manual labor, such as overloading or improper use of tools, is reduced.
5. Space saving. Compact models of box formers are easily integrated into existing production lines, not requiring large areas for installation.
6. Production flexibility. The ability to quickly change machine settings to work with different types of boxes makes production more flexible and able to quickly respond to changes in demand.

INVESTMENT IN FUTURE

Box formers are not only automation equipment, but also an investment in the future of the company. Due to their flexibility, reliability and efficiency, this equipment allows enterprises to quickly adapt to market changes, increase their competitiveness and ensure high quality of products at all stages of the production process.

SKLADPACK company offers not only a wide range of box formers, but also a comprehensive approach to solving packaging issues. Thanks to an individual approach to each client, our company helps to select the optimal equipment that meets the needs of a specific production.

We provide full support - from consulting and selection of equipment to its installation and maintenance. Our company also ensures fast delivery times and affordable prices for the entire range of equipment.

Choose box formers from SKLADPACK to optimize your production process, reduce costs and increase the efficiency of your business.